Physical AI for precision-optics manufacturing

Every surface, perfectly figured.

Precision-optics fabs still run on tribal knowledge and one-off recipes. Foceon replaces the guesswork with a fleet of AI agents and a physics-grade optics digital twin, converging figure, coating, and yield to spec in fewer iterations.

Convergence
Fewer polish iterations
Standards
MIL-PRF-13830B · ISO 10110
Deployment
On-prem · air-gapped ready
The control loop

One loop runs the whole fab

Every Foceon agent shares a single closed loop. It reads the optic, predicts where the process is heading, simulates the next move against a digital twin, then acts on the machine.

  • Perceiveinterferometry · profilometry · vision
  • Predictfigure · MTF · coating drift
  • Simulateoptics digital twin
  • Actrecipe · setpoints · motion
The agents

Seven steps, one shared language

Grinding, metrology, coating, centering, inspection, handling, and yield. Each step owns one physical job and speaks the same process language. Select one to see what it controls.

From recipe roulette to deterministic figuring

The old fab optimizes a part at a time. Foceon optimizes the surface and the line together.

Predicted removal map, one polishing pass

Polish that converges, not oscillates

Deterministic polishing lives or dies on the removal map. The Grind & Polish agent predicts material removal per pass and plans the dwell, so the surface walks toward figure instead of bouncing across it.

  • PV and RMS converge in fewer iterations
  • Dwell planned against predicted surface
  • Recipes travel between parts and tools
Interferogram with predicted figure overlay

Metrology that predicts, not just records

A measurement is only useful if it changes the next move. Figure & Metrology turns interferograms into a predicted surface and MTF, so the fab plans against where the optic is going.

  • Wavefront RMS and irregularity in one read
  • MTF predicted before final polish
  • Every measurement feeds the twin
Why now

Physical AI finally meets the glass

Demand

Optics is the bottleneck

Every lidar, AR headset, satellite, and lithography tool needs more precision optics than the world can figure by hand.

Compute

Twins run in real time

Accelerated simulation makes a physics-grade optics twin fast enough to sit inside the control loop, not in a research notebook.

Labor

The masters are retiring

Decades of figuring intuition walk out the door every year. Foceon captures that judgment as models that stay in the fab.

Standards

Spec is unforgiving

Scratch-dig and irregularity tolerances leave no room for drift. Autonomy holds the line the way a tired operator cannot.

What good looks like

The numbers a plant manager watches

FAB READOUTillustrative targets
Polish iterationsFewer per opticDeterministic dwell planning
First-pass yieldHigher line-wideEscapes caught before coating
Net revenue retention134 %Agents expand across the fab
Enterprise ACV$0.55-6 MMulti-line deployments
Optics digital twin

Simulate before you cut glass

The twin carries the optical prescription, the material, the tool, and the process physics. Foceon runs the next move in simulation first, so the machine only makes moves the twin already trusts.

Predicted reflectance for an AR stack across the visible band
How a pilot runs

A pilot cell in weeks, not quarters

  1. Instrument one cell

    We connect Foceon to one grinding, polishing, or coating cell and its metrology, reading data without disrupting production.

  2. Calibrate the twin

    The optics digital twin is fit to your glass, tools, and recipes until its predictions match your metrology.

  3. Advise, then act

    Agents start by advising operators. Once predictions hold, you hand them bounded, interlock-aware control.

  4. Expand across the line

    Proven on one cell, the same agents roll to the next step and the next line, carrying recipes with them.

Where Foceon fits

Not another machine. The layer above them.

Foceon vs. the status quo
CapabilityManual fabPoint automationFoceon
Removal map predictionNoPer machineYes
Cross-step recipe transferNoNoYes
Physics-grade optics twinNoNoYes
Inline defect dispositionOperatorPartialYes
Fab-wide yield viewNoNoYes
Runs on your metrologyn/aVendor lockYes
Who runs Foceon

Built for the people who figure glass

Economic buyer

Plant & Operations Director

Owns throughput, scrap, and delivery. Foceon turns a fab of one-off recipes into a line with a real-time yield view.

  • Higher first-pass yield
  • Rework queued by value
  • Capacity without more masters
Champion

Optics & Process Engineer

Owns the recipe. Foceon predicts the surface so engineering time goes to hard problems, not iteration roulette.

  • Deterministic dwell planning
  • Recipes that transfer
  • Twin-backed experiments
Champion

Quality & Metrology Manager

Owns the spec. Foceon grades scratch-dig and irregularity inline and stops escapes before irreversible steps.

  • MIL-PRF-13830B grading
  • ISO 10110 irregularity
  • Auditable dispositions
Built on accelerated compute

The physical-AI stack, in one layer

Foceon is engineered on NVIDIA's edge-to-cloud stack so perception, prediction, and simulation run fast enough to close the loop on the shop floor.

JetsonHoloscanDeepStreamTensorRTOmniverseOVXTritonNIMNeMocuOptCosmosReplicator

A fab does not need another machine that polishes glass. It needs a mind that knows where every surface is heading and what to do next.

Foceon operating thesis
Common questions

What operators ask first

Do I have to replace my machines?

No. Foceon is the layer above your existing grinders, polishers, and coaters. It reads your metrology and advises or actuates through the interfaces you already run.

How does it handle my proprietary recipes?

Your recipes and data stay yours, on-prem or air-gapped. Foceon learns your process; it does not export it.

What if the agents are wrong?

Agents advise before they act, operate inside hard interlocks, and every action is logged against the digital twin for review.

How fast is a first result?

A pilot cell is instrumented and advising in weeks. Actuation follows once predictions match your metrology.

Bring autonomy to your fab

See Foceon close the loop on one of your cells. Book a pilot and we will scope it against your optics, your tools, and your spec.